Pet Food & Pasta Extrusion – How It’s Done?

How is pet food manufactured?

The most commonly used raw materials which are used in the manufacturing and production of pet food include various different kinds of vegetable-based proteins, cereal flour, vitamins and minerals, and in certain situations, different kinds of fish-based flour and meat. The ingredients which are dry go straight into the pre-conditioner and are effectively steam-hydrated by the pet food extruder manufacturers.

The rotary-twin shaft which is in the counter position mixes-up the entire ingredients and makes certain that a proper system for mixing is followed for the moisture and steam of the ingredients. The process for pre-conditioning generates restricted gelatinization of the entire texturing and starching of the polymers.

The mixture is cooked partially and travels straight into the twin-screw food extruder machine. The temperature from the inside, shearing, moisture, pressure, and residence times are significantly monitored to attain a perfect amount of starch gelatinization without damaging the quality of the food.

Steam or liquids may get injected through different ports in the extruder barrel throughout the different stages of processing. Keeping this particular fact in mind, degassing is possible at this specific stage through a vent-stuffer.

Food granules in this regard are shaped differently when are being extruded in the die. Once the process is complete, they travel through a dryer, which decreases the moisture at a considerable level normally ranging from eight to ten percent. The pet food later onwards is coated followed by the fat and flavoring which is added before the process of packaging and cooling. These extruders are normally available to purchase by various pet food extruder manufacturers all over the world.

How is pasta made?

In my humble opinion, pasta is a type of product which is significantly used by people all over the world. It is normally made from semolina wheat and water along with tomatoes, eggs, and even spinach in some of the most remarkable recipes, while comes in a vast range of sizes, shapes, and colors while different flour grains can be used in making pasta like whole cereals.

Pasta, without a doubt, is famous all over the world particularly because it’s convenient and easy to make, it’s economical and fits under the budget, and it is power packed with a vast range of nutrients keeping our body healthy. Besides that pasta is primarily used in various different ways for both garnishing and main courses.

The demanded raw materials are mixed-up in a pasta extrusion machine with an accurate mechanism for dosing to preserve continuous flow and generate comparable dough in the pasta extrusion machine. The phase for pressing is effectively carried out with a single-screw system designed perfectly to make certain that accurate amount of semolina wheat is used in the compression, mixing, hydration, and even extrusion.

Once the wheat dough is kneaded to perfection, it surpasses through the fitted dies and plays an integral role in generating the demanded shapes and cut to the length. The process for dying is attained in two different levels. The first level is of drying the trabatto before it’s used in the dough in hardening its surface to stop it from sticking. The second level is normally done by rotating the drying units which may contain a very high temperature or VHT.

An Overview of the Food Processing Plants and Machinery

The food processing plants and machinery market was estimated to be around 750 billion in 2016 with nearly 21,000 companies alone in the United States. Food processing machinery is considered as the most diverse and multi-dimensional market surrounding all sorts of equipment and machinery used in the food packaging and production commercially.

The market scale for food processing industries can be considered with the fact that the demand for more food products are increasing and the market is quite sensitive to methods of processing and the type of food it is producing.

Processing beverages and foods is a difficult task to accomplish, but there are several ways to do it. The transformation of meat products into finished goods is usually done through blending, stuffing, grinding and trimming, etc. The vegetable food processing is done through mixing, cooking, color sorting, shucking and chilling.

Processing the liquid foods like oil and soups involves fractioning and heating equipment along with vessels, most of which are covered to facilitate cold water and steam heating and cooling. Processing of dairy products includes separation, mixing and producing storage for cheese and pasteurization.

CIP systems or clean-in-place are fitted fundamentally in liquid processes, for instance, dairy for the sole objective of cleaning up the inside of the equipment without deconstructing it. Apart from that, all of the food processing equipment should meet the cleanliness standards of the FDA.

Some figures suggest that food processing in the United States account for nearly $738.5 billion including 12.9 percent of all the US shipments manufactured in 2012.
Tobacco and beverage products accumulate for $142.5 billion of the industries while all the industries and plants together remunerated $881 billion, the most significant amount generated for the industries in the United States booming the economy of the country.

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B2B Food & Beverage Industry Embracing Dramatic Growth

It is a striking fact that currently beverages and food B2B industry is rising at a high rate. According to one research survey, Food B2B industry is worth about $14 trillion a year industry. One of the reasons is food and water contents are basic needs of human life. However, B2B food marketers take excellent benefit of the fact.

Restaurants and hotels play a vital role in the B2B industry of food and beverages. Beverages and food manufacturers, traders and wholesalers, are more likely to sell off their food products to the restaurants and hotels in the end.

Hence these restaurants and hotels hold a significant position in buying and selling the items especially fresh fruit & Vegetables. In this context, B2B exchanges of restaurants permit members of beverages and food industry to trade, buy and sell with other members.

The boom of internet and computer technology has changed the landscape of the food and beverages industry too. Users are smart and internet literate. Therefore, there is a significant trend of online ordering of food products that are increasing time by time. Consequently, there are different types of online B2B modes of doing business in the beverages and food industry.

The most common B2B trend in beverages and food industry for doing business are four ways. In other words, there are usually three ways for finding B2B partners in groceries industry.

B2B Online Auctions

An online auction of restaurants is an online platform where consumers can offer the particular price that they are willing to pay for food. In this way, different restaurant and food cafe can approach the consumer.

However, an online auction of food is an online place where restaurants can set the price and select what one wishes to pay the bill.

Browsing Offers, Deals and Prices of Food Industry

Another type includes browsing and searching different offers and deals of restaurants food cafe. Different sites permit users to see their suggestions and prices across the board. Different B2B and marketing agencies in food industry establish promotional alliances with each other to promote their brand image and product visibility.

Viable food industries to consider are:

Browse Food Directories

Directories and indexes for cafe and restaurants B2B exchange can connect you with other firms that can trade, sell or buy with your organization. These companies are usually listed by services or a product they are offering to the people.

Barter Mechanism

In this option, food and beverages industry exchanges ads and banners with each other on their websites. These companies can include food & beverages Manufacturers, distributors, food B2B portals, food news and magazines, food associations and trade show etc. It is similar to a Media Partnership.

Analysis

Let’s analyze all the options of the food B2B industry briefly. Searching trade sites as well as restaurants B2B auctions can consume a lot of time. In this way, browsing websites of B2B can be well-suited for your organization. It will be more likely to save lots of your hours of a mind-numbing searching process.

The B2B portal is more likely to provide restaurants inquiries and suppliers about their food requirements. Hence, posting of advertisement and banner on the B2B sites are also beneficial for lead generation and brand awareness. Some B2B Portals also offer Key Account Managers for generating business development and social media marketing for their clients. This practice has also bolstered the rise and growth in the beverages and groceries industry.

Moreover, Barter Mechanism or Media Partnership is one of the best promotional alliances that companies can create with each other.

In this way, web reach and access multiplies which in turn returns with prospect generation and brand introduction to the user.

Guide to Increase Shelf Life of Food Products

B2B food entrepreneurs usually encounter a challenge associated with “shelf life” of food products. It’s because of the entire supply chain of business from production to delivery and reaching to the hands of the end user. The element of shelf life is critical to decide how long a food business owner can hold the foodstuff on shelf or warehouse. The food shelf life determines MOQ (minimum order quantity) buy as well as hold in a store at the minimum period. In this way, food shelf life decides investment cost and expected profit margin for food business people.

Therefore in this blog, you will find some essential tips and basic methods to enhance the shelf life of the foodstuff. These methods are used differently at times or generally in conjunction to expand regular life-cycle of food products to cut cost and generate more revenue.

Make the Best Use of Refrigerator

As the title sounds, it does not mean throwing as much stuff as you can into the refrigerator. Here are few key points and precautions to take significant advantage of the fridge.

Avoid filling freezer tightly with foodstuff. The tightly filled refrigerator does not allow to circulate air across all the contents. On another side, if the temperature is above 40°F it aids bacteria to cause spoilage and illness grow faster.

Set an appropriate breathing space among foods contents.
Determine the hot and cold spots in your refrigerator. Some foods require low cooling and some needs high cooling.
Therefore ensure to equip the refrigerator with a thermometer to test the fridge temperature.
The difference between 33 to 39°F can double the shelf life of foods and prevent bacteria to spoilage. Make sure to avoid developing ice crystals or lettuce on foodstuff.
For raw fish, you can place some ice on fish to preserve it tastier and fresher.However, the fish which has wrapped in the paper and packed all around with the plastic bag saves fish from melting.
Make your fridge clean and dust off dirty coils with regular interval of times. Dirty coils hinder natural air flow.
You can’t keep too long food products. Sugar-free products or low sugar products deteriorate faster than traditional items.
Use a refrigerator with glass or plastic shelves instead of wire racks. Glass or plastic is comfortable for cleaning purpose and helps to sustains germ-free atmosphere.

Vegetables and Fruits Require Special Care

Most of the fruits need to ripe for refrigeration.
Some fruits need to be wrapped tightly, and some do not require wrapping like berries else they will begin to leak fluids.
Set aside other fruits from apples. Apples discharge ethylene gas. Such a gas can affect other grains to get overripe.
Root vegetables like carrots, potatoes, etc. will last long at the temperature of 55ºF. Moreover, these vegetables can also last long at the room temperature.

Preserve Dairy Products Fresh

Freeze dairy products after use as soon as possible.
Avoid pouring milk (leftover) from your pot back into the actual store container.Doing so speeds up the spoilage.
To keep cheese mold-free and tasty wrapping the cheese tightly is required.
Make sure not to put eggs in the freezer side of the fridge. Doing so will freeze the egg yolk.
One can preserve eggs on the temperature of (35°F – 40°F). Duration of maintenance is usually 4 to 5 weeks after packing date.

Use Vacuum Sealer to Extend Shelf Life of Various Food Items

For B2B Food & Beverages Wholesalers a high-quality vacuum sealer is an excellent investment which saves your money and costs you less in the long run. The vacuum packaging seals in quality and flavor plus removes air and stops freezer to burn. Moreover, it’s great for food that is going into fridge, pantry or picnic basket.

Heating up the Product

Heating can also help in extending the life of the food products. It destroys micro-organism. It also aids in preserving sterility in food products. The method will be excellent for products like sauces, jams, and syrups.

Drying the Product

Extending the product life–cycle through drying is an ancient practice. Drying extends the shelf life by removing moisture. If one drains with the help of concentrated sugar and salt solutions, it will act as the best shield against micro-organism. Marmalades, as well as jams, carry high sugar substance. Therefore, they do not need refrigeration.

The nuts & kernels dried fruit’s shelf life-cycle is around a year if stored at 60ºF. Subsequently, if one wants to conserve for six months, then the temperature of maintenance should be 80ºF.

Conclusion

For different products, different temperature and preservation strategy is required. Therefore food owners determine cost and profit of preservation and sale before choosing the product for the business purpose.

Tag: Food